Tag Archives: wiring

Happy Easter from the RELIANCE Project!

Happy Easter to all those celebrating! We’ve got some updates that will hopefully make your holiday a bit brighter.

Steve spent a day making final arrangements on the boom; Herb is doing some micro-splicing on 1/16th-diameter wire for the boom footropes.

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Mike came to the shop with his wax mold-making kit, making wax molds of two of the mast angle iron checks (three more to go) and seven similar cheeks for the gaff.

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Manila and Wiring

Martin Combs from North Carolina sent us the last half of our “manila” cordage, so now we have our full allotment of scale 7/32″ and 1-1/2″ through 4″ manila. Except for the extra small stuff, manila was measured in circumference, unlike wire rope, which is measured in diameter. The big spool on the end is overwhelming, so we went back and checked. Research concluded: RELIANCE carried 3,000′ of 4″ manila line!

Thanks Martin!

1 Supply of manila cordage

We’ve also been worming, parceling, and serving wire rope; in this case, the bowsprit shrouds.

“Worm and parcel with the lay; serve the other way!”

2 Serving wire

New Contributions; an Early Christmas!

Bob Dollar of R&W Rope, New Bedford, Mass. has again contributed to the RELIANCE Project; this time, with various sizes of faux manila line (manila fibers do not scale down by 1/6th and thus would not look appropriate). Now all we have to figure out is how to translate 12, 30, 45, 60, 75, and 90 size line (as shown) into real world manila line dimensions. The size of manila line is measured in circumference, while wire rope and new synthetic fiber lines are measured in diameter.

1 Manila Line

We also just received our first lot of nickel-plated chain plates, staples, and turnbuckles from Tom Perkins of R.E. Sturdy Company in Providence. A number of RELIANCE fittings were nickel steel, but we are limited to casting and shaping brass or bronze. Our “Guy Upstairs” Dave Stewart of Systematics Inc. has been our intermediary for this project, so we do not know who to thank… it was all very hush, hush, so we’ll just thank them both!

2 plating

Burr has also given the RELIANCE Project an early Christmas present! Burr brought over four capstans, three of which go on deck and the fourth onto the boom. Our next step will be to fabricate the teak pads and then fix it in place. The barrels turn, so we’re a little weary of showing these to Mike–our caster–who are is a miniaturist and clock maker. He’ll probably want to make the internal gears and ratchets!

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Meanwhile, rigging continues to go well. We’ve been worming, parceling, and serving the galvanized wire every day; hopefully that will be all finished soon.

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